DEFECTIVE VAPE INJURIES
Vaping Accidents & E-Cig Burn Injuries
Vape products have surged in popularity as alternatives to traditional tobacco, but along with widespread use has come a growing number of reports about defective vape devices causing fires, explosions, lung injuries, and chemical burns. When an e-cigarette or vape pen malfunctions, the consequences can be serious—and victims may be entitled to compensation through a product liability lawsuit.
Understanding Vape Defects and Dangers
Vape pens and e-cigarettes use lithium-ion batteries to heat a liquid that produces vapor. If the device’s design or components are flawed, that same process can lead to thermal runaway—a chain reaction that causes the battery to overheat or explode. Other defects involve leaky cartridges, faulty charging systems, or unsafe materials in the heating coil and liquid chamber.
Design flaws and manufacturing errors have caused numerous incidents of burns, facial injuries, and property damage. Some users have suffered lung and heart complications linked to defective vape oils or mislabeled e-liquids. Because many vape devices are cheaply produced and imported from overseas without proper quality control, consumers are at risk even when following all safety instructions.
Defective vape claims may arise from:
-
Exploding or overheating batteries
-
Toxic or contaminated vape fluids
-
Cartridges that leak harmful substances
-
Chargers that short-circuit during use
-
Devices marketed as safe despite known risks
Vaping illness cases have been ramping up in recent years, with thousands of lung injuries and deaths linked to vaping electronic cigarettes and THC products. Dozens of death reports note that the consumer purchased a legal vaping product that caused their deaths. Retailers and vape distributors do mix and alter their own vaping liquids, which is concerning for health officials.
E-cigarettes function by turning nicotine or THC liquid into a vapor that appears less toxic, but the jury is still out. Vaping illness lawsuits claim the vaping devices may be more dangerous than the producers are telling the public.
As a result, the FDA and CDC are warning consumers about vague risks that may lead to severe respiratory illness and lung disease. Vaping and e-cig products are too new for there to be long-term studies regarding the health effects of inhaling certain chemicals regularly.
Vaping devices are being advertised as helpful for existing smokers to help quit, though attorneys believe the vaping companies, some owned in part by Big Tobacco corporations, are attempting to simply replace traditional cigarettes with another dangerous product. Product liability lawyers and vaping addiction lawsuits state that vaping companies like Juul Labs have understated the health risks of vaping, and marketed vaping devices to young consumers.
Products like Juul Pods provide a heavy nicotine fix without inhaling smoke and tobacco. But while normal cigarettes have their obvious risks, the risks of vaping products may have unknown health risks. Mysterious lung diseases have been popping up across the country, and consumers are suffering the consequences.
The Lyon Firm investigates vaping addiction, vaping illness and respiratory illness cases for injured plaintiffs in Ohio and nationwide.
Are Juul Pods Dangerous?
Juul Pods are the popular USB-shaped vaping device that has captured a large part of the e-cigarette market. It has a small, sleek design and a multitude of tasty flavorings that have attracted thousands of young consumers.
Juul Labs claims they market their products to existing smokers who are seeking a healthier alternative to cigarettes. But deceptive advertising lawyers claim the company has been targeting the youth in their marketing campaigns, and scores of teens have come down with a severe vaping addiction.
Juul and other e-cigarette devices may expose users to dangerous health risks, very similar to those associated with cigarettes. Researchers have found links to a higher likelihood of developing bronchiolitis obliterans (popcorn lung), as well as other respiratory illnesses.
Because consumers are unaware of what chemical additives are in many vaping products, and because vaping injury is on the rise, the FDA and CDC have suggested that users discontinue the use of vaping devices until more is known.

The Lyon Firm is dedicated to consumer safety and protecting the public from health risks associated with toxic products like e-cigarettes and other vaping products. Plaintiffs injured by liquid nicotine products or by exploding vaping devices can file suit against the responsible parties.
E-Cigarette Addiction & Deceptive Marketing
Not only are vaping devices like Juul potentially harmful to the health, but extremely addictive—perhaps even more addictive than cigarettes. Some samples of Juul pods tested very high nicotine levels. Seeing as how the company markets their products as suitable for smokers to help quit, this seems to be a disconnect with reality.
Young consumers, many in middle and high school, are attracted to the Juul products because of their concealable design and tasty, fruity flavoring. Many teens have never smoked anything but vaping devices, and end up with extreme addictions. Vaping addiction and vaping illness lawsuits have placed the onus on vape producers to properly test and warn consumers of the addiction and safety risks.
The U.S. Food and Drug Administration (FDA) and the Federal Trade Commission (FTC) have issued a warning to at least 13 companies that manufacture vaping and e-cig flavoring and liquids that closely resemble child-friendly food products. The e-cig and vaporizer packaging looks very much like children-oriented juice boxes, candies and cookies. Juul has recently been pressured into finally halting sales of flavored vapes.
The companies received warning letters and were cited for illegally selling their potentially dangerous products to minors. The FDA released a statement that read: “No child should be using any tobacco product, and no tobacco products should be marketed in a way that endangers kids—especially by using imagery that misleads them into thinking the products are things they’d eat or drink.
It is easy to see how a child could confuse these e-liquid products for something they believe they’ve consumed before—like a juice box. These are preventable accidents that have the potential to result in serious harm or even death.”
The FDA and the FTC have requested responses from the companies within two weeks. The companies must inform each agency of specific actions taken to address these health and safety concerns. The federal action follows a crackdown on the Juul brand to underage teens in 7-Eleven stores, Shell gas stations and other vape retailers. The e-cigarette brand is popular among young users, in part because of flavors such as fruit medley, cool mint and cream.
Vaping Burn Injury Lawsuits
According to the New England Journal of Medicine’s Journal Watch, “the fuel of e-cigarettes, liquid nicotine enables the satisfaction of cravings without smoke; however, nicotine is a neurotoxin. Even a highly-diluted teaspoonful of the stuff can kill a small child.
One toxicologist quoted in the article says that it’s only a matter of time before a child is seriously poisoned or killed. Calls to poison control centers for liquid nicotine are projected to rise dramatically this year.
Vaping is not only associated with serious lung disease but also burn injuries and e-cig explosion accidents. Hundreds of Americans are injured each year when vaping devices explode and cause burn injuries to the face, mouth and hands.
Each year in the United States, approximately 90,000 fires are caused from cigarettes and other smoking materials. These shocking statistics may not include many of the electronic cigarette (E-cig) and personal vaporizer accidents, which are regularly underreported.
Since E-cigarettes were first available for sale in the U.S. in 2007, the devices have grown in popularity, and the latest data from the U.S. Fire Administration estimates that millions of Americans are using e-cigs and vaporizers. At least one death has been reported due to serious vaping lung disease and damage.
The U.S. Consumer Product Safety Commission warns that as the number of consumers using vapes and E-cigs increases, the number of related vaping accidents is also likely to increase. However, the majority of package warnings on E-cig products fail to mention fire, burn and explosion hazards.
The U.S. Food and Drug Administration (FDA) is also aware of the personal safety risks of E-cigs, but the agency is not currently regulating these new devices. With nearly 90 percent of e-cigarette and vaping products coming from overseas where manufacturing standards are more relaxed, it is hard to verify the safety of all smoking devices on the market.
Joe Lyon is a highly-rated Cincinnati personal injury attorney and Ohio E-cigarette injuries lawyer representing plaintiffs nationwide in a wide variety of consumer product liability and product defect cases.
E-Cigarette Lung Disease & Vaping Accidents
Vaping related deaths and vaping illness cases are currently under investigation by the FDA and CDC. The health agencies are working closely with state and federal authorities, and urge the public to remain cautious with vaping products.
The FDA is analyzing CBD oil products, THC vaping liquid and vape juice samples, testing for dangerous chemicals, additives, heavy metals and toxins. Many vaping products go unregulated and others are made on the black market, making the industry a tough one to manage.
Many e-cigarette manufacturers fail to properly test their products, and long-term studies of health effects do not exist. The vaping craze is relatively new in the last decade, and there is much to learn about the hazards of vaping. Inhaling chemical vapors may never seem totally safe, and attorneys say Juul and other companies should be responsible for making that known to consumers.
Third-party researchers are working to assess the vaping health risks, though with vaping accidents and vaping deaths on the rise, it may be already too late for some unfortunate consumers. The long-term effects of e-cig toxic exposure could lead to a severe public health crisis.
A study published by the American Journal of Physiology found that chemical additives found in e-cigarettes, like propylene glycol, may cause respiratory inflammation and other pulmonary issues. A number of other flavorings and chemicals used in vaping liquids contain aldehydes, which can irritate the tissue in the respiratory tract.
Vaping Accidents and vaping injury can also be the result of the following:
Overuse—Users of E-cigs misuse the product on occasion, and overuse can cause the device to overheat and explode. Personal vaporizes typically have built-in circuits to limit the time that the heating element can be active, which prevents overheating accidents. However, without more safety oversight there are no assurances that these safety functions are always available or reliable.
Wet Devices—E-cigarettes are electronic devices and may be damaged by water. E-cigs may malfunction and explode with water damage.
Unclean Devices—battery condensation should be cleaned before it is charged. This keeps the device from malfunctioning and also extends the life of the battery and the atomizer. Lithium-ion battery-powered devices have a risk of explosion, and the possible burn injuries can be quite severe.
Charging Accidents—only the charger sold with your e-cigarette is fully compatible. Many exploding e-cigarette incidents involve using the wrong charger. Charging can also heat the battery and the surrounding area. Users should take into account basic fire safety precautions. Charging for a longer period of time than necessary is ill-advised.
Lithium Batteries Incite Vaping Accidents
Lithium-ion batteries are one of the most common power sources for smaller consumer electronics like cell phone s and e-cigarettes, though many consumers are unaware that they may catch on fire, explode, and cause serious injuries.
Lithium-ion batteries are known to fail and incite fires and explosions. There are multiple reports of fires caused by failures of E-cigarette lithium-ion batteries. The e-cigarette injuries sustained are quite serious, most commonly to the mouth, hands and face.
In recent years, the U.S. Consumer Product Safety Commission (CPSC) has recalled hundreds of products for defective lithium-ion batteries installed, specifically for presenting explosion, fire and burn hazards.
Is Vaping Safe?
Juul and other vaping companies have said their products are a safer and healthier alternative to traditional cigarettes. According to some plaintiffs, JUUL has said vaping is “much safer than cigarettes” and it is “totally safe.”
But safety agencies are not so sure. The huge spate of lung disease and respiratory illness linked to vaping has medical experts wondering about all the vaping health hazards that are currently unknown.
Because vaping is a relatively new phenomenon, not a lot of long-tern research is available. The CDC has been advising people to quit vaping until it can figure out the cause of the vaping illnesses and deaths.
E-Cigarette & Vape Pen Explosions
Medical personnel at trauma and burn units across the United States are reporting an increase of E-cigarette injuries. The burn injuries are likely to affect the mouth, face, hands, and sometimes the eyes.
A recent accidental death was the result of a “projectile wound to the head,” and burns to about 80 percent of the victim’s body. The e-cig explosion started a fire in the bedroom where he was found. Problems with the battery are likely to have caused the malfunction.
Smok-E Mountain makes a type of vape pen called a “mechanical mod,” which was reportedly found to have directly caused the death. Compared with other types of vape pens, “mech mods” may give users more access to the battery to regulate the voltage.
E-cigarette and vaping companies are being criticized for not having more built-in safety features. The majority of vaping devices have about the same fire risk as other products that use lithium-ion batteries, like smartphones.”
Electronic cigarettes that use lithium-ion batteries are called a “new and unique hazard,” and may be prone to explosion. Researchers from the National Academies of Sciences, Engineering, and Medicine found “conclusive evidence” that e-cigarettes may potentially explode and cause serious injury.
A 2017 report from the U.S. Fire Administration also documented a vape pen explosion risk. Researchers are still assessing certain health risks with vape devices, but e-cig fire risks are now proven to exist.
Each year, the U.S. National Fire Protection Association (NFPA) and U.S. Fire Administration (USFA) report on E-cigarette fire incidents. Amazingly, E-cigarettes are currently unregulated by federal safety agencies, so a total number of injuries caused may be greatly underestimated.
Reports of battery malfunction and vape pen explosions describe defective E-cigarettes and vaporizers acting like flame throwers.
CONTACT THE LYON FIRM TODAY
Please complete the form below for a FREE consultation.
ABOUT THE LYON FIRM
Joseph Lyon has 17 years of experience representing individuals in complex litigation matters. He has represented individuals in every state against many of the largest companies in the world.
The Firm focuses on single-event civil cases and class actions involving corporate neglect & fraud, toxic exposure, product defects & recalls, medical malpractice, and invasion of privacy.
NO COST UNLESS WE WIN
The Firm offers contingency fees, advancing all costs of the litigation, and accepting the full financial risk, allowing our clients full access to the legal system while reducing the financial stress while they focus on their healthcare and financial needs.
Why Hire The Lyon Firm
The Lyon Firm has extensive experience handling product liability and defective consumer goods cases, including vape and e-cigarette injuries. The firm investigates whether design flaws, poor manufacturing, or lack of warnings contributed to your injuries. Their legal team works with engineers, medical professionals, and product safety experts to build strong claims and hold corporations accountable.
With a commitment to consumer safety and a history of successful litigation, The Lyon Firm offers free consultations and handles cases on a contingency fee basis—you pay nothing unless compensation is recovered.
CONTACT THE LYON FIRM TODAY
Questions about Defective Vape Accident Cases
Seek medical attention immediately, preserve the remains of the device if possible, and take photos of your injuries and surroundings. Do not attempt to reuse or repair the device.
Yes. Depending on the situation, both the manufacturer and other responsible parties—such as employers or retailers—may share liability.
No. Many lawsuits involve lung damage, poisoning, or burns caused by leaking or contaminated vape liquids rather than physical explosions.
Time limits vary by state, but most product liability claims must be filed within one to two years of the injury. Contact an attorney as soon as possible to protect your rights.
No. Even if a vape product has been recalled, you may still file a claim if the defect caused your injury. Recalls can actually strengthen your case by showing the manufacturer was aware of safety problems.
Legal Rights for Injured Vape Users
If you’ve been injured by a vape explosion or defective product, you may have a claim against the manufacturer, distributor, or retailer. Victims can pursue damages for medical expenses, pain and suffering, permanent scarring, emotional distress, and lost wages. Evidence such as photos of the device, medical records, and witness statements can strengthen your case.
In some cases, class action lawsuits have been filed on behalf of consumers affected by widespread vape defects or misleading health claims. These actions aim to recover compensation and force manufacturers to improve safety standards.
Product Liability Information Center
- Office Equipment
- Sports Equipment
- Helmets
- Home Appliances
- Machinery
- Defective Bicycles
- Fire Extinguishers
- 3M Earplugs
- Household Chemicals
- Window Blinds
- Furniture Instability
- IKEA Dresser
- Chain Saws
- Stroller Defects
- Toy Defects
- Defective Car Seats
- Smoke Alarms
- Seat Belt Defects
- Tree Stands
- Laundry Pods
- Gym Equipment
- Portable Generators
- Power Tools
- Industrial Robotics
- Baby Powder
- Cosmetics
- Flammable Clothing
- Pressure Cookers
- Smoking Laryngeal Cancer
- Table Saws
- Tire Failures
- Vaccines
-
-
Answer a few general questions.
-
A member of our legal team will review your case.
-
We will determine, together with you, what makes sense for the next step for you and your family to take.
-