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HYDROCHLORIC ACID HAZARDS


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Hydrochloric Acid Burn Injuries

Burn Hazard Lawyer investigating workplace injury claims

Hydrochloric acid burns represent some of the most painful and debilitating workplace injuries. This powerful corrosive chemical causes immediate tissue destruction, leaving victims with permanent scars, disabilities, and psychological trauma. When negligent employers, careless manufacturers, or reckless property managers allow exposure incidents, injured parties deserve full compensation for their losses.

The Dangerous Nature of Hydrochloric Acid

Also known as muriatic acid, hydrochloric acid appears in numerous industrial applications including metal treatment, pH control, ore processing, and manufacturing operations. While effective for these purposes, the chemical poses extreme dangers to human health.

Direct skin contact produces painful burns that worsen rapidly without immediate treatment. The acid penetrates tissue layers, destroying cells and creating wounds that may never fully heal. Eye exposure can result in corneal damage or permanent vision impairment. Inhaling hydrochloric acid fumes irritates respiratory passages, potentially causing lung inflammation, fluid accumulation, or long-term breathing difficulties.

Concentrated solutions create particularly severe injuries, though even diluted forms remain hazardous. The chemical continues damaging tissue until completely washed away and neutralized, meaning delayed response amplifies injury severity dramatically.

Workplace Settings Where Exposure Occurs

Manufacturing facilities rely heavily on hydrochloric acid for various processes, exposing workers to significant risks daily. Swimming pool maintenance professionals handle muriatic acid regularly for pH adjustment, often without adequate protective gear or training.

Construction sites use hydrochloric acid for concrete etching and masonry cleaning. Workers may encounter the chemical unexpectedly when mixing incompatible substances or working near improperly labeled containers. Janitorial staff face exposure when using commercial-grade cleaners containing high acid concentrations.

Industrial accidents occur when equipment malfunctions, pipes corrode, valves fail, or storage tanks rupture. These catastrophic events can expose numerous workers simultaneously to dangerous fumes and liquid splashes. Transportation incidents involving delivery vehicles carrying bulk quantities threaten both workers and nearby communities.

Joe Lyon is a highly-rated Burn Injury Lawyer and Toxic Tort Attorney, representing plaintiffs nationwide in a wide variety of civil litigation claims. 

Industrial Hydrochloric Acid Uses

Commonly used in the following applications:

  • Production of batteries
  • Photoflash bulbs production
  • Producing fireworks
  • Steel pickling—rust removal
  • Oil well acidizing
  • Electroplating
  • Cleaning boilers
  • Manufacturing of fertilizers
  • Manufacturing of dyes
  • Producing film
  • Textile production
  • Rubber industry applications
  • Pharmaceuticals
  • Producing water treatment chemicals
  • Leather tanning and processing
  • Salt purification
  • Household cleaners
  • Building construction
  • Producing gelatin products

Establishing Negligence in Chemical Burn Cases

Successful legal claims require demonstrating that responsible parties failed to exercise reasonable care, directly resulting in preventable injuries. Employers must comply with Occupational Safety and Health Administration standards mandating proper ventilation, emergency eyewash stations, personal protective equipment, hazard communication programs, and comprehensive employee training.

Violations of these requirements constitute negligence when workers suffer injuries. Manufacturing defects in protective equipment, inadequate warning labels on chemical containers, or faulty storage systems create liability for equipment makers and chemical distributors.

Property owners who maintain premises where hydrochloric acid is stored or used must implement security measures preventing unauthorized access and ensuring proper containment. Failure to meet these obligations exposes them to premises liability claims when injuries occur.

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ABOUT THE LYON FIRM

Joseph Lyon has 17 years of experience representing individuals in complex litigation matters. He has represented individuals in every state against many of the largest companies in the world.

The Firm focuses on single-event civil cases and class actions involving corporate neglect & fraud, toxic exposure, product defects & recalls, medical malpractice, and invasion of privacy.

NO COST UNLESS WE WIN

The Firm offers contingency fees, advancing all costs of the litigation, and accepting the full financial risk, allowing our clients full access to the legal system while reducing the financial stress while they focus on their healthcare and financial needs.

Symptoms of Hydrochloric Acid Exposure

Hydrochloric acid is very corrosive on contact. If skin is exposed and direct contact is made with the liquid form of the acid, it can cause severe damage to the skin, digestive system and eyes.

Sores may develop in the respiratory tract with inhalation, and may cause a fluid build-up in the lungs. Patients who breathe in high concentrations may develop permanent lung injury.

Limited exposure is not likely to cause delayed or long term health effects. However, acute inhalation exposure may cause coughing, hoarseness, inflammation and ulceration of the respiratory tract, chest pain, and pulmonary edema. Acute oral exposure may corrode mucous membranes, the esophagus and stomach.

Chronic occupational exposure to hydrochloric acid has been reported to cause gastritis, chronic bronchitis, dermatitis, and photosensitization in workers.  Prolonged exposure to low concentrations may cause the discoloration and erosion of teeth.

Any worker exposed to toxins like hydrochloric acid should seek medical attention. Depending on the severity of exposure, a patient may need prolonged treatment. The poisoning treatment depends upon levels of the chemical exposed to, and the type of exposure—liquid contact, ingesting or inhalation.

Swallowing poison can have severe effects on different parts of the body. Extensive damage to the mouth, throat, and stomach are likely. Perforations in the esophagus and stomach may result and surgery may be necessary. Cancer of the esophagus is a potential risk in workers after ingesting hydrochloric acid. Skin or eye contact may lead to blisters, burns, and vision loss.

Symptoms from ingesting or inhaling acid can include:

  • Abdominal pain
  • Inflammation of throat
  • Trouble breathing
  • Chest pain
  • Fever
  • Throat pain
  • Vomiting
  • Bluish color to lips
  • Chest tightness
  • Choking
  • Coughing
  • Dizziness
  • Low blood pressure
  • Rapid pulse
  • Fatigue

Hydrochloric Acid Exposure Prevention

Employers have a responsibility to protect workers and warn them of the health hazards associated with toxins like hydrochloric acid. At every step of the way, hydrochloric acid should be used with care. The acid itself is corrosive, and concentrated forms which release a mist are very dangerous.

Contact with the skin, eyes, or internal organs can cause irreversible damage. Therefore, it is essential for companies to provide personal protective equipment to workers. It is recommended that workers wear the following when using hydrochloric acid of any concentration:

  • Vapor respirator
  • Rubber gloves
  • Boots
  • Full suit
  • Face shield

It is highly recommended to have access to an eye-flush station in case of hydrochloric acid exposure. Employers should review all chemical MSDS information during workplace training. Workers should follow the label directions and safety instructions closely.

Safety is of utmost importance when handling dangerous chemicals at the workplace. The Environmental Protection Agency (EPA) regulates hydrochloric acid as a toxic substance. If any employer fails to protect their workers and an injury results, the company may be negligent and liable for the damages.

Comprehensive Compensation for Your Injuries

Hydrochloric acid burn victims can recover damages addressing every aspect of their losses. Economic compensation covers emergency treatment, hospitalizations, surgical procedures, medications, physical therapy, occupational therapy, psychological counseling, and future medical needs.

Lost income includes wages forfeited during recovery and reduced earning capacity when injuries prevent returning to previous employment. Many victims cannot perform manual labor or work in their trained profession, necessitating career changes at reduced pay.

Non-economic damages compensate for physical pain, emotional distress, scarring and disfigurement, disability, reduced quality of life, and relationship strain. Severe injury cases often justify substantial awards reflecting the profound impact on victims’ lives.

Punitive damages may apply when defendants demonstrated gross negligence or willful disregard for worker safety. These awards punish particularly egregious conduct while deterring similar behavior by other companies.

photo of attorney Joe Lyon

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